150m/Min Pivot Wheel Sorter For Automated Warehouse Parcel Sorting

150 m/min High-Speed Wheel Sorter for Automated Warehouse Parcel Sorting

Product Overview

The wheel sorter is an automated sorting conveyor unit designed for automated warehouse systems, parcel hubs, e-commerce fulfillment centers, and logistics distribution lines. It is mainly used for the continuous conveying and automatic diverting of cartons, parcels, express packages, and other regular-shaped packaged goods.

This model combines an electric roller conveying unit with a servo-driven wheel diverting mechanism. During operation, parcels move along the main conveying line and are diverted automatically to the assigned exit according to system control logic. Based on the provided configuration, the sorter supports adjustable speeds of 30 / 60 / 72 / 90 / 120 / 150 m/min. Under the stated reference condition of average parcel length around 400 mm, the sorting capacity reaches 4,500–7,200 parcels/hour.

For warehouse projects that require continuous parcel flow, fast automatic routing, and stable long-shift operation, this wheel sorter is a practical solution for medium- to high-throughput parcel handling lines.

Application Background

In automated parcel handling projects, the main system requirements usually include:

• stable package conveying under continuous operating conditions
• automatic routing to different chutes or exits
• compatibility with mixed parcel sizes within a defined range
• line speed adjustment according to project rhythm and parcel flow
• integration with barcode scanners, DWS, WMS, WCS, and upstream/downstream conveyors

A wheel sorter is typically used when the project requires both mainline conveying and automatic side diverting within one integrated system. It is especially suitable for warehouse and courier environments where parcel routing logic is already defined and higher throughput consistency is required.

Technical Solution

This wheel sorter mainly consists of a main conveying section, diverting wheel modules, electric roller drive units, servo motor diverting units, steel frame, and related control interfaces. Parcels move continuously on the main line. When a parcel reaches the designated diverting section, the wheel modules change its direction and guide it to the assigned chute or exit.

The conveying section uses electric roller drive units rated at 60W per piece, while the diverting section uses a 220V / 50Hz / 750W single-phase servo motor. This configuration is suitable for automatic parcel turning and routing under matched conveyor rhythm conditions.

The machine supports RS485 / RS232 / Ethernet / IO interfaces, allowing connection with scanning systems, DWS systems, warehouse control systems, and conveyor line control logic.

Transmission Features

• Sorting speed: 30 / 60 / 72 / 90 / 120 / 150 m/min, adjustable
• Sorting capacity: 4,500–7,200 parcels/hour, based on average parcel length of about 400 mm
• Diverting angles: single-side or double-side 30° / 45° / 60° / 90°
• Minimum parcel size: 90 × 90 × 10 mm
• Minimum parcel weight: 0.1 kg
• Maximum parcel size: 1200 × 1000 × 1000 mm
• Working temperature: -10℃ to 40℃
• Equipment noise: ≤75 dB
• Maximum distributed load: 60 kg/㎡
• Interface options: RS485 / RS232 / Ethernet / IO

Application Boundary

This page refers to a wheel sorter for regular parcels and cartons in automated logistics systems.

It is mainly suitable for:

• cartons
• courier parcels
• express packages
• e-commerce order boxes
• goods with a relatively stable and flat bottom surface

It is not automatically suitable for soft bags, highly deformable packages, irregular loose goods, or parcels with unstable bottom support unless separately confirmed by project testing.

The stated sorting capacity of 4,500–7,200 parcels/hour is a reference range, calculated under the provided condition of average parcel length about 400 mm. Actual throughput depends on parcel mix, spacing, induction mode, scanner timing, divert logic, and chute configuration.

Specifications

Specification Notes

• 150 m/min is the maximum configurable mainline speed and should be matched with parcel condition and system rhythm
• 4,500–7,200 parcels/hour is a reference throughput range, not a fixed value for all parcel mixes
• 60 kg/㎡ is a distributed load parameter, not a confirmed maximum single-parcel weight
• 30° / 45° / 60° / 90° diverting angles provide layout flexibility for different chute arrangements
• Parcel stability depends not only on size and weight, but also on bottom flatness, package rigidity, and spacing control

Applications

E-commerce Fulfillment Centers
Used for multi-SKU parcel sorting, outbound allocation, destination routing, and return parcel handling.

Courier and Parcel Distribution Centers
Suitable for high-speed sorting of cartons, parcels, and regular express packages in continuous operations.

Automated Warehouse Systems
Can serve as a key conveying and diverting node together with belt conveyors, roller conveyors, scanners, and dispatch workstations.

Retail and Pharmaceutical Logistics
Suitable for package sorting scenarios that require stable throughput, controlled speed, and structured parcel flow management.

Third-Party Logistics (3PL)
Applicable to centralized parcel sorting operations involving multiple customers, destinations, and package sizes.

System Integration

This wheel sorter can be integrated with:

• barcode scanning systems
• DWS systems
• WMS systems
• WCS systems
• upstream induction conveyors
• downstream sort chutes and collection lines

The available RS485 / RS232 / Ethernet / IO interfaces provide a practical basis for coordinated automation in parcel sorting projects.

Advantages

1. High-Speed Sorting for Medium- to High-Throughput Lines
With adjustable speed up to 150 m/min, the system is suitable for parcel sorting lines requiring faster routing rhythm under matched operating conditions.

2. Flexible Diverting Layout
Support for single-side or double-side diverting and multiple angle options makes it easier to adapt to different chute layouts and site constraints.

3. Wide Parcel Size Compatibility Within the Stated Range
The system can handle parcels from 90 × 90 × 10 mm up to 1200 × 1000 × 1000 mm, provided the package bottom condition is suitable.

4. Stable Continuous Conveying Structure
The combination of electric roller conveying and servo-driven diverting is suitable for continuous parcel flow in automated warehouse lines.

5. Practical Automation Compatibility
Multiple industrial communication interfaces support connection with warehouse control, scanning, DWS, and conveyor control systems.

6. Suitable for New Projects and Retrofit Lines
The structure is suitable for both new sorting line deployment and integration into existing automated parcel handling systems.

How to Select

Choose by throughput target
If the project requires medium- to high-throughput sorting, confirm whether the expected parcel flow fits the stated reference range of 4,500–7,200 parcels/hour.

Choose by parcel profile
Check actual parcel dimensions, bottom rigidity, shape stability, and weight distribution against the supported operating range.

Choose by site layout
Select single-side or double-side diverting and confirm the required angle according to chute quantity, exit direction, and available installation space.

Choose by integration requirement
Confirm whether the project requires interface connection with WMS, WCS, barcode scanners, DWS, or other conveyor control devices.

Choose by working environment
The stated operating range is -10℃ to 40℃. For washdown, corrosion, abnormal dust load, or other special conditions, project-specific confirmation is necessary.

FAQ

1. What products can a wheel sorter handle?
It is suitable for cartons, express parcels, regular packaged goods, e-commerce packages, and similar items with relatively stable bottom surfaces.

2. What is the maximum sorting speed?
The maximum configurable sorting speed is 150 m/min.

3. How many parcels can it sort per hour?
Under the reference condition of average parcel length around 400 mm, the capacity is approximately 4,500–7,200 parcels/hour. Actual throughput depends on parcel size, spacing, induction logic, and divert timing.

4. Can it connect with WMS or WCS?
Yes. The machine supports RS485 / RS232 / Ethernet / IO interfaces for connection with warehouse control and warehouse management systems.

5. What diverting angles are supported?
It supports single-side or double-side 30° / 45° / 60° / 90° diverting.

6. Is customization available?
Yes. Color, diverting angle, interface type, speed configuration, and line integration layout can be adjusted according to project requirements.

7. Is it suitable for low-temperature environments?
The current configuration is designed for -10℃ to 40℃. For colder or more specialized environments, project-specific confirmation is recommended.