Flexible Diverting Parcel Pivot Wheel Sorter For Warehouse And Logistics Automation

Flexible Diverting Parcel Wheel Sorter for Warehouse and Logistics Automation

Product Overview

The wheel sorter is an automated parcel diverting unit designed for warehouse automation systems, logistics sorting lines, e-commerce fulfillment warehouses, and regional logistics centers. It is mainly used for the continuous conveying and automatic diverting of cartons, courier parcels, order packages, and other regular packaged goods.

This model combines an electric roller conveying unit with a servo motor driven diverting unit, allowing parcels to move continuously on the main line and then be routed automatically to designated exits. Based on the provided configuration, the sorter supports adjustable sorting speeds of 30 / 60 / 72 / 90 / 120 / 150 m/min and single-side or double-side diverting angles of 30° / 45° / 60° / 90°. Under the stated reference condition of an average parcel length of about 400 mm, the sorting capacity reaches 4,500–7,200 parcels/hour.

For warehouse and logistics projects that require multiple exits, flexible routing paths, and continuous parcel flow, this type of wheel sorter is a practical sorting node within a larger automated system.

Application Background

In warehouse and logistics automation projects, sorting equipment usually needs to address several operational requirements:

• maintain stable parcel flow during continuous operation
• support multiple routing exits under different site layouts
• handle mixed parcel sizes within one line
• connect with barcode scanning, WMS, WCS, and conveyor controls
• match different project rhythms through adjustable speed settings

A wheel sorter is often selected when the project requires a combination of mainline conveying and automatic side diversion. Compared with manual separation, it is more suitable for automated parcel routing where exit logic is already defined and medium- to high-throughput operation is required.

Technical Solution

This wheel sorter is mainly composed of a main conveying section, diverting wheel modules, electric roller drive units, servo motor diverting units, frame structure, and related control interfaces. During operation, parcels move continuously along the main line. When a parcel reaches the designated diverting point, the wheel modules change its direction and guide it to the assigned exit or chute.

The conveying section uses electric rollers rated at 60W per unit, while the diverting section is driven by a servo motor, 220V, 50Hz, 750W, single phase. This configuration is suitable for parcel turning and routing under matched line conditions.

The machine also supports RS485 / RS232 / Ethernet / IO communication interfaces, making it suitable for connection with external scanning, WMS, WCS, DWS, and upstream/downstream conveyor systems.

Sorting Features

• Sorting speed: 30 / 60 / 72 / 90 / 120 / 150 m/min, adjustable
• Sorting capacity: 4,500–7,200 parcels/hour, based on average parcel length of about 400 mm
• Diverting angles: single-side or double-side 30° / 45° / 60° / 90°
• Minimum parcel size: 90 × 90 × 10 mm
• Minimum parcel weight: 0.1 kg
• Maximum parcel size: 1200 × 1000 × 1000 mm
• Working temperature: -10℃ to 40℃
• Equipment noise: ≤75 dB
• Interface options: RS485 / RS232 / Ethernet / IO

Application Boundary

This page refers to a wheel sorter for regular parcel and carton handling in automated warehouse and logistics systems.

It is mainly suitable for:

• courier parcels
• cartons
• order packages
• retail distribution goods
• items with relatively stable bottom support suitable for wheel-based diversion

It is not automatically suitable for soft bags, heavily deformed packages, unstable loose goods, or packages with insufficient bottom support unless separately confirmed in the project.

The stated sorting capacity of 4,500–7,200 parcels/hour is based on the provided reference condition of average parcel length about 400 mm. Actual system throughput depends on parcel mix, spacing, induction logic, chute configuration, and line control strategy.

Specifications

Specification Notes

• 4,500–7,200 parcels/hour is a reference throughput range under the stated parcel length condition
• 150 m/min maximum speed is suitable for medium- to high-throughput logistics lines when system rhythm is matched
• 30° / 45° / 60° / 90° diverting angles provide practical flexibility for chute and exit layout design
• 60 kg/㎡ is a distributed load parameter and should not be directly treated as confirmed maximum single-piece parcel weight
• Actual parcel compatibility should be confirmed according to package rigidity, bottom condition, spacing, and induction method

Applications

Warehouse Automation Systems
Used for automatic conveying and diverting of outbound parcels, internal transfer cartons, and order packages.

Logistics Sorting Lines
Suitable for continuous automatic routing of courier cartons, regular packaged goods, and mixed parcel flows.

E-Commerce Fulfillment Warehouses
Used for automated handling of multi-SKU order parcels, destination-based shipments, and return packages.

Regional Logistics Centers
Suitable for parcel routing by destination region, route, and dispatch exit.

Third-Party Logistics Projects
Applicable to sorting systems handling multiple customers, multiple destinations, and different parcel types within one line.

System Integration

This wheel sorter can be integrated with:

• barcode scanning systems
• DWS equipment
• WMS systems
• WCS systems
• upstream induction conveyors
• downstream chutes and collection lines

The available RS485 / RS232 / Ethernet / IO interfaces provide a practical basis for coordinated automation in warehouse and logistics projects.

Advantages

1. Flexible Diverting for Different Layouts
The sorter supports single-side or double-side diverting and multiple angle options, making it suitable for different chute arrangements and routing paths.

2. Suitable for Warehouse and Logistics Automation
It can function as both a continuous conveying node and an automatic diverting node within a full sorting line.

3. Compatible with Multiple Parcel Sizes
It handles parcel sizes from 90 × 90 × 10 mm up to 1200 × 1000 × 1000 mm, within the stated application range.

4. Adjustable Sorting Speed
The speed can be selected according to project cycle time, parcel flow, and line rhythm requirements.

5. Practical System Linkage
Multiple industrial communication interfaces make it easier to connect with WMS, WCS, barcode scanning, and conveyor control systems.

6. Suitable for Multiple Logistics Scenarios
It is applicable to warehouse, courier, e-commerce, retail delivery, and third-party logistics automation projects.

How to Select

Choose by throughput requirement
Confirm whether the target parcel flow matches the stated reference capacity range of 4,500–7,200 parcels/hour.

Choose by parcel profile
Check actual parcel size, weight distribution, package rigidity, and bottom support condition against the supported range.

Choose by layout direction
Select single-side or double-side diverting and confirm the required diverting angle according to chute arrangement and site space.

Choose by integration requirement
Confirm whether the project needs connection with WMS, WCS, scanners, DWS, or other upstream and downstream control devices.

Choose by working environment
Confirm whether the operating environment matches the stated -10℃ to 40℃ range and whether special requirements such as washdown, corrosion resistance, or soft-package handling need separate confirmation.

FAQ

1. Why is this machine considered more flexible in diverting?
Because it supports single-side or double-side 30° / 45° / 60° / 90° diverting angles, making it easier to adapt to different site layouts and exit designs.

2. Is it suitable for warehouse automation projects?
Yes. It is suitable for warehouse projects requiring automatic parcel diverting and system integration.

3. What parcel sizes can it handle?
It can handle regular parcels from 90 × 90 × 10 mm up to 1200 × 1000 × 1000 mm, subject to package condition confirmation.

4. What is the sorting capacity?
Under the stated reference condition, it can achieve about 4,500–7,200 parcels per hour.

5. Does it support WMS/WCS integration?
Yes. The machine supports RS485 / RS232 / Ethernet / IO interfaces for integration with warehouse and conveyor control systems.

6. Can it be customized for specific projects?
Yes. Color, interface type, diverting angle, and line layout can be adjusted according to project requirements.