High Bay Stacker Crane Asrs 100MM – 600mm Dense Storage Automatic Stacking Crane

High-Bay Multi-Size Bin Stacker Crane for Dense Storage Applications

Product Overview

The bin stacker crane is an automated storage and retrieval device designed for high-bay dense storage applications, multi-size bin storage systems, and small-load AS/RS projects. It is mainly used for the automated handling of box-type goods, bins, totes, and other small storage units inside high-bay warehouse aisles.

This model adopts an overhead rail structure with suspended rail traveling, which allows the crane to operate above the aisle instead of occupying floor transport space. For warehouse projects with high SKU variety and non-uniform container sizes, this structure is suitable for improving vertical storage utilization and supporting automated bin access.

With a maximum load capacity of 50 kg, maximum horizontal speed of 2.5 m/s, maximum lifting speed of 1 m/s, and automatic positioning, the system is suitable for automated storage, retrieval, and aisle transfer of bin-type goods in dense storage environments.

Application Background

In high-bay dense storage systems, the main operational challenges usually include:

• how to increase storage density without consuming too much aisle floor area
• how to handle multiple box or bin sizes within one warehouse system
• how to maintain stable storage and retrieval logic in high-bay racking
• how to support repeated bin access with automated positioning and scheduling
• how to connect storage equipment with WMS/WCS for slot allocation and warehouse task control

For these applications, an overhead rail bin stacker crane provides a practical solution because it combines horizontal travel, vertical lifting, and fork transfer in one automated unit, while keeping the lower aisle area available for storage layout rather than floor-based conveying.

Technical Solution

This bin stacker crane is built around an overhead rail structure, lifting mechanism, and fork handling unit for automated box or bin transfer. During operation, the crane travels horizontally along the suspended rail, lifts to the target storage level, and uses the fork mechanism to complete storage or retrieval at the rack position.

The system uses a sliding contact line for power supply and supports automatic positioning for access to defined rack locations. Through WMS/WCS integration, it can participate in task dispatching, slot allocation, inventory synchronization, and storage/retrieval scheduling.

Because this model is intended for bin-type goods up to 50 kg, the structure and motion parameters are suitable for small-load automated storage rather than pallet-class handling.

Transmission Features

• Overhead rail traveling for aisle operation without occupying lower floor transport space
• Maximum horizontal speed: 2.5 m/s
• Maximum horizontal acceleration: 3 m/s²
• Maximum lifting speed: 1 m/s
• Maximum lifting acceleration: 1 m/s²
• Fork maximum speed: 1 m/s
• Fork maximum acceleration: 1 m/s²
• Automatic positioning for storage and retrieval tasks
• Sliding contact line power supply for continuous automated operation
• WMS/WCS integration for warehouse scheduling and control

Application Boundary

This page refers to a bin stacker crane for automated storage and retrieval of small-load box-type or bin-type goods.

It is mainly intended for:

• bins
• boxes
• totes
• small containers
• single-load handling up to 50 kg
• high-bay racking systems
• overhead rail aisle layouts

It is not intended for pallet handling or heavy-load warehouse applications. If the project requires pallet storage, pallet stacker cranes, or floor-based heavy-duty transfer equipment, a different equipment category should be selected separately.

Actual project suitability should be confirmed according to box or bin dimensions, racking geometry, aisle layout, storage height, and control interface requirements.

Specifications

Specification Notes

• Maximum load 50 kg: suitable for box-type, bin-type, and small-part storage applications
• Horizontal speed up to 2.5 m/s: suitable for higher-frequency aisle travel under automated control
• Horizontal acceleration up to 3 m/s²: supports faster running response in storage and retrieval cycles
• Lifting speed up to 1 m/s: suitable for vertical access in high-bay racking
• Bin size range 100–600 mm / 100–400 mm: suitable for multi-size storage projects within the stated dimensional range
• Project-based customization should be confirmed according to aisle layout, rack structure, and control logic requirements

Applications

High-Bay Bin Storage Systems
Used for automated access to bins, boxes, and totes in high-bay storage environments.

High-Density Storage Systems
Suitable for warehouse projects that require compact storage layout and automated bin handling.

Automated Storage and Retrieval Systems (AS/RS)
Applicable to high-bay bin access projects where automatic positioning and system scheduling are required.

Multi-Size Box Storage Projects
Suitable for warehouse systems where storage containers are not fully standardized and multiple box sizes must be handled within one project range.

E-Commerce and Retail Logistics Centers
Used for multi-SKU bin storage and repeated storage/retrieval tasks in order-driven operations.

Manufacturing Material Storage Systems
Suitable for components, spare parts, and other small-load storage units requiring automated access.

System Integration

This bin stacker crane can be integrated with:

• WMS systems
• WCS systems
• high-bay racking systems
• bin storage workstations
• inbound and outbound handling interfaces
• warehouse task scheduling and inventory control logic

In most projects, the bin stacker crane is used as a core storage and retrieval unit within a complete automated warehouse system, rather than as a standalone machine.

Advantages

1. Supports Multiple Box Sizes
The stated dimension range of 100–600 mm in length and width, and 100–400 mm in height, makes the system suitable for warehouse projects with more variable container sizes.

2. Suitable for Dense High-Bay Storage
The overhead rail structure helps reduce lower aisle occupation and supports storage layouts where space utilization is important.

3. Defined Motion Parameters for Automated Operation
The specified horizontal speed, acceleration, lifting speed, and fork speed provide a clear basis for project rhythm matching and system planning.

4. Suitable for 50 kg Small-Load Handling
The equipment is intended for bin-type and box-type goods up to 50 kg, making it suitable for tote-based and small-part storage rather than pallet-class handling.

5. WMS/WCS Integration Capability
The system supports warehouse control integration for task allocation, storage assignment, and inventory coordination.

How to Select

Choose by load type
This model is suitable when the handled goods are bins, boxes, totes, or similar small-load units with a maximum single load of 50 kg.

Choose by storage layout
It is suitable for projects using high-bay racking and overhead rail aisle design.

Choose by goods dimensions
Confirm that the actual box or bin size falls within the supported range of:

• Length: 100–600 mm
• Width: 100–600 mm
• Height: 100–400 mm

Choose by automation requirement
This system is suitable when the warehouse requires automated storage and retrieval with WMS/WCS coordination.

Choose by project boundary
If the project requires pallet handling, heavy-load storage, or floor-based heavy-duty transfer equipment, a different equipment category should be selected.

FAQ

1. Does it support different box sizes?
Yes. It supports box or bin dimensions within the stated range of 100–600 mm in length and width, and 100–400 mm in height, subject to project confirmation.

2. Is it suitable for high-bay warehouse systems?
Yes. It is designed for high-bay automated box and bin storage applications.

3. What is the maximum load capacity?
The maximum load capacity is 50 kg.

4. Is it suitable for dense storage applications?
Yes. It is suitable for dense storage and AS/RS environments handling small-load bin-type goods.

5. Does it support system integration?
Yes. It supports WMS and WCS integration.

6. Is it suitable for pallet storage?
No. This model is intended for box-type and bin-type goods, not pallet-class loads.

7. Can the box or bin size be customized?
Yes. Box or bin dimensions can be adjusted within the project-supported range, subject to actual system configuration.