Warehouse Conveyor Drive Rollers ASRS Systems Industrial Roller Conveyor

High-Load Pallet Roller Conveyor Line 500–2000kg For Warehouse And AS/RS Systems

Product Overview

The high-load pallet roller conveyor line is a powered conveying solution designed for pallet handling systems, warehouse logistics lines, and automated material transfer sections. It is mainly used for continuous horizontal transport of pallets, flat-bottom trays, and other regular bottom-supported loads. The conveyor adopts a roller-supported structure with chain-driven rollers, making it suitable for pallet transfer, buffer sections, workstation connection, and zone-to-zone movement.

This series supports load configurations of 500 kg, 1000 kg, 1200 kg, and 2000 kg, with standard conveying speeds of 12 / 14 / 16 m/min. Depending on project layout and operating conditions, conveyor lengths can be configured as 1500 / 2000 / 2500 / 3000 mm, with further adjustment available by project. For pallet handling projects requiring stable transport and system integration, this conveyor line is a practical engineering solution.

Application Background

In pallet handling and warehouse logistics projects, conveyor sections are usually expected to:

• support medium to high pallet loads​
• match upstream and downstream system rhythm
• connect with stacker crane interfaces, lifts, and other conveyor modules
• provide straight transfer, buffering, and section-to-section connection in warehouse or factory environments

For pallets and rigid loads with defined bottom support, a powered roller conveyor line provides stable conveying performance and clear transport rhythm. For this reason, it is commonly used in automated warehouses, AS/RS interface sections, production logistics lines, and internal factory handling systems.

Technical Solution

This conveyor line is mainly composed of support legs, conveying rollers, a drive unit, transmission chains, and chain guard plates. During operation, the motor drives the chain transmission system, and the chain drives the rollers to rotate, moving the pallet forward along the conveying direction.

Structural Features

• Powered roller structure with chain transmission for horizontal pallet transfer
• Load configurations of 500 / 1000 / 1200 / 2000 kg for different pallet handling conditions
• Standard conveying speeds of 12 / 14 / 16 m/min for warehouse and production line rhythm
• Ø76 mm rollers for pallet and flat-bottom load support
• Guide inner width designed as pallet size +20 mm to provide running clearance
• Conveying surface height H ≥ 350 mm, subject to project layout confirmation

Application Boundary

This page refers to a horizontal pallet roller conveyor line used for straight conveying, section connection, and buffer transfer. If a project involves vertical transport or floor changes, lifts or lift transfer units are normally required. Pallet size, bottom structure, and support direction should be confirmed before final selection.

Specifications

Specification Notes

• 500–2000 kg load range: suitable for standard to heavy-duty pallet handling
• 12–16 m/min speed range: suitable for warehouse logistics and automation line rhythm
• Ø76 mm rollers: suitable for continuous support of pallets and other flat-bottom loads
• 1500–3000 mm conveyor length range: suitable for equipment connection, buffer sections, and modular layouts
• Low-temperature version down to -25°C: suitable for cold storage and low-temperature logistics projects, subject to project configuration

Applications

Pallet Handling Systems
Used for pallet transfer, zone connection, and buffering in warehouse, logistics, and factory systems.

Automated Storage and Retrieval Systems (AS/RS)
Used as infeed, outfeed, and interface conveying equipment for pallet storage and retrieval systems.

Warehouse Logistics Systems
Suitable for pallet transport between processing zones, dispatch areas, and storage sections.

Production Lines and Internal Factory Logistics
Used for pallet and flat-bottom tray transfer between workstations, buffer points, and handling stations.

Low-Temperature Logistics Projects
The low-temperature version can be configured for refrigerated warehouse and cold chain transfer sections.

System Integration

This high-load pallet roller conveyor line can be integrated with:

• stacker crane infeed and outfeed interfaces
• lifts or lift transfer units
• pallet chain conveyors
• other powered roller conveyor sections
• automated warehouse conveyor lines
• pallet buffer and diversion modules

In most projects, it works as a standard conveyor module within a complete pallet transport system rather than as a standalone machine.

Advantages

1.Multiple Load Classes for Pallet Handling
Supports 500 kg, 1000 kg, 1200 kg, and 2000 kg configurations for different pallet weights and working conditions.

2.Stable Powered Conveying
The chain-driven roller structure is suitable for continuous pallet transfer, zone movement, and section-to-section connection.

3.Practical System Integration
It can connect with stacker cranes, lifts, chain conveyors, and other automation modules in pallet handling systems.

4.Modular Layout Adaptation
The line can be arranged in sections according to project layout for straight transfer and zone linkage.

5.Clear Maintenance Logic
Its structure is based on rollers, drive components, and support frames, making routine inspection and maintenance more straightforward.

How to Select

1.Confirm Load by Pallet Weight
Choose 500 kg, 1000 kg, 1200 kg, or 2000 kg configuration according to the rated pallet load.

2.Confirm Speed by System Rhythm
Select 12 / 14 / 16 m/min according to upstream and downstream equipment takt time.

3.Confirm Pallet Size and Bottom Structure
Guide width, roller support, and load bottom geometry should match the pallet dimensions and bottom beam layout.

4.Confirm Environment Requirements
Use the standard version for normal warehouse conditions and confirm the low-temperature version for refrigerated or cold storage projects.

FAQ

1.What materials is this high-load roller conveyor line suitable for?
It is mainly used for pallets, flat-bottom trays, and other regular bottom-supported loads.

2.What load range is available?
Standard configurations include 500 kg, 1000 kg, 1200 kg, and 2000 kg. Other project-based configurations can be confirmed separately.

3.What are the standard conveying speeds?
Standard speeds are 12 / 14 / 16 m/min, depending on system rhythm requirements.

4.Is it suitable for pallet handling automation systems?
Yes. It is commonly used as a standard conveying module in pallet handling, AS/RS, and warehouse automation systems.

5.Can it be customized?
Yes. Conveyor length, appearance, and some technical configurations can be adjusted according to project requirements.

6.Is it suitable for vertical transfer?
This conveyor line is mainly for horizontal conveying. Vertical transfer normally requires lifts or lift transfer units.