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Automated AS/RS Warehouse for Automotive Parts Manufacturer

June 20, 2025

Latest company case about Automated AS/RS Warehouse for Automotive Parts Manufacturer

Location: Mexico

 

Industry: Automotive Manufacturing

 

Customer Challenge

 

The customer was expanding production capacity and required a more efficient warehouse to manage over 8,000 pallet positions. Manual forklift operations caused slow material flow, inventory inaccuracies, and high labor costs.

 

Our Solution

 

We designed and installed a fully automated pallet AS/RS including:

 

  • 2 Stacker Cranes

  • Heavy Duty Pallet Racking

  • Automatic Conveyor System

  • Warehouse Control System (WCS)

  • Warehouse Management System (WMS)

 

Results

 

  • Storage capacity increased by 65%

  • Picking efficiency improved by 45%

  • Inventory accuracy reached 99.9%

  • Labor costs reduced by 35%

  • 24/7 automated operation